Friday, 25 May 2018

Motus USA Elliptical Cross Trainers M770E - M770EL – How to adjust Belt – How remove the rear cover – How to replace the belt


Motus USA Elliptical Cross Trainers M770E - M770EL:  How to Replace the REAR COVER
1) The following tools are required.
Philips Screw Driver, Wrench Sets, Snap Ring Pliers
2) Remove two BUTTON CROSS BOLT securing left REAR COVER-L (133) to right REAR COVER-R
3) Remove two BUTTON CROSS BOLT  and two ALLEN BOLT  securing left REAR COVER-L  to the Frame, and then remove left REAR COVER-L.
4) Remove two BUTTON CROSS BOLT  and two ALLEN BOLT  securing right REAR COVER-R  to the Frame, and then remove right REAR COVER-R
5) Remove six BUTTON CROSS BOLT  and then lift REAR COVER-C  up.
6) Replace the specific part
7) Install the REAR COVER-C, REAR COVER-R and REAR COVER-L in reverse order.
How to Adjust the Drive Belt (or Pulley Belt) Tension
1) Loosen two HEX LOCK NUTs  a little using 17mm spanner.
2) To increase the tension, turn HEX NUT  clockwise with a 19mm spanner while holding H/S HEX BOLT  with another 19mm spanner. Initial tension is set to 190 Hz. To decrease the tension, turn HEX NUT  counterclockwise.
3) Make sure that PULLEY BELT does not slip and then install the REAR COVER-C, REAR COVER-R and REAR COVER-L in reverse order.
How to Replace the Drive Belt (or Pulley Belt)
1) Loosen two HEX LOCK NUTs  a little using 17mm spanner.
2) To loosen the PULLEY BELT , turn HEX NUT (21) counterclockwise with a 19mm spanner while holding H/S HEX BOLT  with another 19mm spanner.
3) Derail the slackened PULLEY BELT  from the PULLEY.
4) Remove CAP HEX NUT  and PLANE WASHER  using 24 mm spanner.
5) Pull COUPLER FRAME  out of CRANK ASS’Y-230  by lifting it off.
6) Remove H/S HEX BOLT  and HEX LOCK NUT  using 21 mm Spanner and then slide CRANK ASS’Y-230  off the Shaft of the Pulley
7) Remove SQUARE KEY  from the Shaft.
8) Remove four H/S HEX BOLTs  using 17 mm spanner and then slide the BEARINGUCF206  off the Frame and Shaft of the Pulley.
9) To remove the CRANK ASS’Y-230 and BEARING-UCF206 in opposite side, repeat the same procedures as (4) thru 8).
10) Remove the PULLEY  combined with the Shaft by taking it out toward the front of the Machine.
11) Remove the PULLEY BELT.
12) Install the new PULLETY BELT in reverse order.
13) If needed, adjust the Pulley Belt Tension.”
How to Replace the Generator
1) Disconnect two cables from the GENERATOR.
2) Loosen two HEX LOCK NUTs  a little using 17mm spanner.
3) To loosen the PULLEY BELT , turn HEX NUT  counterclockwise with a 19mm spanner while holding H/S HEX BOLT  with another 19mm spanner.
4) Derail the slackened PULLEY BELT  from the PULLEY.
5) Remove ALLEN BOLT , HEX LOCK NUT  and PLANE WASHER  securing the GENERATOR  to the GENERATOR FRAME  by using 4mm wrench and 10 mm spanner.
6) Remove the GENERATOR  from the GENERATOR FRAME
7) Install new the GENERATOR  in reverse order.
8) If needed, adjust the Pulley Belt Tension.
How to Replace the UNIT BEARING – UCF206
The procedure to replace the Bearing is same on both right side and left side.
1) Loosen two HEX LOCK NUTs  a little using 17mm spanner.
2) To loosen the PULLEY BELT , turn HEX NUT (21) counterclockwise with a 19mm spanner while holding H/S HEX BOLT  with another 19mm spanner.
3) Derail the slackened PULLEY BELT  from the PULLEY.
4) Remove CAP HEX NUT  and PLANE WASHER  using 24 mm spanner.
5) Pull COUPLER FRAME  out of CRANK ASS’Y-230  by lifting it off.
6) Remove H/S HEX BOLT  and HEX LOCK NUT  using 21 mm spanner and then slide CRANK ASS’Y-230  off the Shaft  of the Pulley.
7) Remove SQUARE KEY  from the Shaft.
8) Remove four H/S HEX BOLTs  using 17 mm spanner and then slide the BEARINGUCF206  off the SHAFT ASS’Y.
9) Install new BEARING-UCF206  in reverse order.
10) If needed, adjust the Pulley Belt Tension.
How to Replace the CRANK ASSEMBLY
1) Loosen two HEX LOCK NUTs  a little using 17mm spanner.
2) To loosen the PULLEY BELT , turn HEX NUT  counterclockwise with a 19mm spanner while holding H/S HEX BOLT  with another 19mm spanner.
3) Derail the slackened PULLEY BELT from the PULLEY
4) Remove CAP HEX NUT  and PLANE WASHER  using 24 mm spanner.
5) Pull COUPLER FRAME  out of CRANK ASS’Y-230  by lifting it off.
6) Remove H/S HEX BOLT and HEX LOCK NUT  using 21 mm spanner and then slide CRANK ASS’Y-230  off the Shaft  of the Pulley.
7) Install new CRANK ASS’Y-230  in reverse order.

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