Tuesday, 6 March 2018

How to repair Aiwa 4ZG-1 CD changer mechanism, Circuit diagram, Test mode, Rotating phase adjust of the mechanism


4ZG-1- Aiwa CD mechanism KSM-2131FAM, 3ZG-2 E1, 3ZG-2 E3, 3ZG-2 E4
How to Adjust the Rotating Phase of the Gear, Main Cam
1) Push down the hooking catch of the CHAS. MECH, and remove the TRAY.
2) Align the arrow mark of the Gear, Main Cam with the black round mark of the CHAS, MECHA as shown below.
3) Confirm that the Slide, Mech Cam is located in the right position, then insert the TRAY gently.
Caution: If the rotating phase of the Gear, Main Cam is incorrectly adjusted, the chucking operation and tray movement will have malfunction.
CD changer mechanism - Exploded view
CD mechanism - Exploded view
Schematic diagram
How to Activate CD Test Mode
Insert the AC plug while pressing the function CD button.
All FL display tubes will light up, and the test mode will be activated.
How to Cancel CD Test Mode
Either one of the following operations will cancel the CD test mode.
• Press the function button. 
• Press the power switch button. (except CD function button) • Disconnect the AC plug.
CD Test Mode Functions
When test mode is activated, the following mode functions from No.1 to No.5 can be used by pressing the operation keys.
There are cases when the tracking servo cannot be locked owing to the protection circuit being operated when heat builds up in the driver IC if the focus search is operated continually for more than 10 minutes. In these cases the power supply should be switched off for 10 minutes until heat has been reduced and then re-started.
Do not press the |<< or >>| keys when the machine is in the “Pause” status is active. If they are pressed, playback will not be possible
after the “Pause” status has been canceled. If the |<< or >>| keys are pressed in the “Pause” status, press the “Stop” key and return to the start mode.
When pressing the |<< or >>| keys, take care to avoid damage to the gears. Because the sled motor is activated when the |<< or >>| keys are pressed, even when the pick-up is at the outermost or innermost track.
If the DISC DIRECT PLAY button is pressed, the machine performs the same operation as the PLAY button is pressed. If the tray is opened by pressing OPEN/CLOSE button during Play mode or Traverse mode, the machine returns to the Start mode.

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